Derex, Inc.

Industrial Data Collection
Analysis and Control


Madison


Fluid Sensing Solutions

Continuous Level Float Sensors:

Madison Coninuous Float Level SensorC4651-12802
18.63" Continuous Level Sensor1/4" Resolution, Polypropylene Float
  • Provides level indication of tanks with limited access
  • Precise monitoring in mixing tanks
  • Interface between two liquids such as oil and water
  • Central monitoring of remote multiple tanks
Madison Coninuous Float Level SensorC4651-12803
24" Continuous Level Sensor1/4" Resolution, 316 Stainless Steel Float
  • Provides level indication of tanks with limited access
  • Precise monitoring in mixing tanks
  • Interface between two liquids such as oil and water
  • Central monitoring of remote multiple tanks
Madison Coninuous Float Level SensorC4651-12804
32" Continuous Level Sensor1/4" Resolution, Buna-N Float
  • Provides level indication of tanks with limited access
  • Precise monitoring in mixing tanks
  • Interface between two liquids such as oil and water
  • Central monitoring of remote multiple tanks
Madison Coninuous Float Level SensorC4651-12804
Custom Size Continuous Level Sensor1/4" Resolution, 316 Stainless Steel Float
  • Provides level indication of tanks with limited access
  • Precise monitoring in mixing tanks
  • Interface between two liquids such as oil and water
  • Central monitoring of remote multiple tanks

Continuous Level Float Options:

Madison Coninuous Float Level Sensor200-M03645
Full-Size Stainless Steel Float
  • Max. Temp. 302°F (150°C)
  • Max. PSIG 120
  • Float SG 0.61 ±0.02
Madison Coninuous Float Level Sensor200-M03196
Full-Size Stainless Steel Float
  • Max. Temp. 482°F (250°C)
  • Max. PSIG 200
  • Float SG 0.55
Madison Coninuous Float Level Sensor200-P00011
Full-Size Stainless Steel Float
  • Max. Temp. 482°F (250°C)
  • Max. PSIG 900
  • Float SG 0.66
Madison Coninuous Float Level Sensor200-M03656
Full-Size Stainless Steel Float
  • Max. Temp. 392°F (200°C)
  • Max. PSIG 300
  • Float SG 0.28
Madison Coninuous Float Level Sensor200-P00002
Full-Size Polypropylene Float
  • Max. Temp. 105°F (221°C)
  • Max. PSIG 100
  • Float SG 0.75
Madison Coninuous Float Level Sensor200-P00004
Full-SizeBuna-N Float (Nitrile rubber)
  • Max. Temp. 105°F (221°C)
  • Max. PSIG 150
  • Float SG 0.45
Madison Coninuous Float Level Sensor200-M03592
Full-SizeBuna-N Float (Nitrile rubber)
  • Max. Temp. 105°F (221°C)
  • Max. PSIG 150
  • Float SG 0.45
Madison Coninuous Float Level Sensor200-M03890
MiniatureStainless Steel Float
  • Max. Temp. 392°F (200°C)
  • Max. PSIG 300
  • Float SG 0.70
Madison Coninuous Float Level Sensor200-P00055
MiniatureStainless Steel Float
  • Max. Temp. 392°F (200°C)
  • Max. PSIG 250
  • Float SG 0.73±0.02
Madison Coninuous Float Level Sensor200-P00001
MiniaturePolypropylene Float
  • Max. Temp. 221°F (105°C)
  • Max. PSIG 100
  • Float SG 0.80
Madison Coninuous Float Level Sensor200-P00030
MiniatureBuna-N Float (Nitrile rubber)
  • Max. Temp. 221°F (105°C)
  • Max. PSIG 150
  • Float SG 0.45
Madison Coninuous Float Level Sensor200-M03582K
MiniatureKynar Float (Polyvinylidene fluoride)
  • Max. Temp. 221°F (105°C)
  • Max. PSIG 50
  • Float SG 0.85
Madison Coninuous Float Level Sensor200-M03641-1
Interface (for compound fluids)Buna-N Float (Nitrile rubber)
  • Max. Temp. 221°F (105°C)
  • Max. PSIG 150
  • Float SG 0.95
Madison Coninuous Float Level Sensor200-P00090
Interface (for compound fluids)Stainless Steel Float
  • Max. Temp. 482°F (250°C)
  • Max. PSIG 900
  • Float SG 0.90

Float Switch Operation:

A magnetic float travels up and down the stem at the surface of the fluid. Float stops actuate or de-actuate a dry contact reed switch encapsulated inside the stem. When the magnetic field comes in close proximity to the reed switch, the float switch contact closes.

Madison's reed switch based float switches typically activate with a 1/16" of movement. Float Switch operation is determined in a dry condition (Empty Tank) with the installation fitting up and the float at rest against the lower float stop for vertical float switches. For horizontally mounted float switches, the float switch assembly can be rotated 180 degrees for normally open or normally closed operation.

Normally Closed (NC): Float Switch is closed circuit before fluid is present and will open on the rise of liquid level.

Normally Open (NO): Float Switch open circuit before fluid is present at the float and will close on the rise of liquid level.

Madison Company vertical float switches are supplied in the normally closed (NC) position, unless otherwise specified.

Vertical Float Switch Position:

Madison Continuous Level Float Sensor

Horizontal Float Switch Position:

Madison Continuous Level Float Sensor

Electrical Circuit Diagram:

Madison Continuous Level Float Sensor

Typical Float Switch Installation Fittings:

Madison multi-point float switches are available with bulkhead, male thread, male pipe plug or flange mounting. These float switches may be mounted with the stem at up to a 30° angle from the vertical position.

Madison Continuous Level Float Sensor

Offset Stems:

Madison Continuous Level Float Sensor

Obstructions in tanks and difficult mountings often require bending the tube to allow proper installation. Madison's engineering staff can design float switches with offset stems to solve many types of installation problems. Most metal stems are available with offset configurations.

Turbulence:

Madison Continuous Level Float Sensor

Intensive agitation of liquid, boiling fluids and surging due to large inflows of liquid can cause turbulence and erratic float switch operation. This problem can be eliminated by the use of slosh shields with adequately-sized fluid and vent holes, as illustrated here. Available for vertical, horizontal (side-mounted) and multi-point float switches with full-size or miniature floats. Slosh shields are supplied in stainless steel, brass, polypropylene, PBT or Kynar.

©2017 Derex, Inc. PO Box 2983, San Rafael, Ca. 94912, USA Phone: (415) 454-3729, Fax (415) 329-2420 Email: info@derex.com